Plastic-steel-plastic composite pressure pipe
Steel plastic (PSP) composite pressure pipe adopts steel strip rolling forming and continuous argon arc butt welding to become steel pipe. It adopts internal and external composite plastic layers, and the middle is a composite structure of reinforced welded steel pipe. It not only overcomes the defects of easy corrosion, short service life, low strength and easy deformation of plastic pipe; At the same time, it also has the common advantages of steel pipe and plastic pipe, such as good oxygen isolation, high rigidity and strength, easy detection of buried pipe, etc. Because of its excellent performance, it can be widely used in building water supply engineering, petroleum, chemical industry, pharmacy, food, mining, gas, optical cable and cable threading pipe and other fields. It has good economic and social benefits and great popularization and application value. In the early steel plastic (PSP) composite penstock system, it was difficult to form steel strip and welding process. During construction, the pipe connection mode is only pipe fitting connection. Due to the large diameter of PSP pipe, the cost of copper pipe and stainless steel pipe fittings is high; Cast iron pipe fittings have poor anti-corrosion performance and can not ensure the service life of the pipeline system. Therefore, although the pipeline system has excellent performance, it has not been widely used.
Zhejiang Lianjing company has mastered the core precision forming welding technology and steel plastic composite technology of thin-wall metal welding. Through the research on the roughness of steel plastic composite pressure pipe in Zhejiang University, according to the structural characteristics of multiple reinforced steel plastic pressure pipe, the water flow condition is simulated to provide guidance for the practical application of pipe. Promote and implement the connection technology of new steel plastic composite pipe and new electromagnetic double hot-melt pipe fittings at home and abroad.
Quality Control
Lianjing pipeline organizes production in strict accordance with product standards, and has formulated a strict raw material purchase system and strict inspection and detection system. It strictly checks all links from raw material incoming to production process, from product sampling to product incoming inspection, so as to ensure the qualification rate of ex factory products.
Product features
Compared with other types of steel plastic pipes (such as PESI pipe and SP pipe), the main pressure bearing layer of steel plastic composite pressure pipe is borne by the welded steel pipe, and its plastic layer is the auxiliary pressure bearing layer, which also plays the role of anti-corrosion protection. Therefore, the pressure bearing capacity of the pipe is basically not affected by temperature change and plastic layer aging, and the delamination problem of steel plastic composite interface is solved at the same time; Steel plastic composite pressure pipe not only inherits the advantages of metal pipe and plastic pipe, but also overcomes their respective disadvantages. It is a new type of pipe integrating the advantages of metal pipe and plastic pipe. It has the following characteristics:
01
Excellent physical and mechanical properties
As a water supply and gas transmission pipeline, the steel plastic composite pressure pipe has higher strength, rigidity and impact resistance than the strength of plastic pipe, and has low expansion coefficient and creep resistance similar to steel pipe. The buried pipe can bear much more external pressure than the full plastic pipe, and the tensile strength is as high as 275 ~ 320MPa, which is 7 ~ 8 times that of pure plastic pipe; Riser of high-rise building: strong verticality, not easy to deform due to environmental factors. The pure plastic riser will be deformed due to many factors because of its poor rigidity, creep resistance and impact resistance.
02
Low thermal conductivity and good thermal insulation performance
Thermal conductivity: 0.46-0.57 (w / m.k), with good thermal insulation performance, about 1 / 100 of that of steel pipe, close to the thermal conductivity of plastic pipe, but several times higher than that of thermal insulation material, with excellent thermal insulation performance. At present, polyurethane directly buried insulation pipe system is adopted for urban central heating in China, which is divided into three layers from inside to outside; The first layer: working steel layer, the second layer: polyurethane insulation layer, and the third layer: high density polyethylene protective layer. In the new steel plastic composite pipe used in the central heating pipeline system in the north, PE RT is selected as the plastic layer, and the composite pipe is covered with a layer of thermal insulation material. The inner wall of polyurethane directly buried ground insulation pipe is steel, and the inner wall of steel plastic (PSP) pipe is plastic layer, which makes the insulation effect of steel plastic (PSP) pipe better than that of polyurethane directly buried ground insulation pipe, and because the roughness of plastic is much lower than that of steel, the heat loss in the transportation process is smaller.
03
Small expansion coefficient
The steel plastic composite pressure pipe has a small linear expansion coefficient, which is conducive to be used as the main water transmission pipeline, and can greatly overcome the defect that the plastic pipe has a large linear expansion coefficient and can not be used as the main water transmission riser. The linear expansion coefficient is 1.2 ~ 10x10 - 5 / * C, which is close to the expansion coefficient of 1.1 ~ 1.2x10-5 / * C just now. The linear expansion coefficient of pure plastic is 14 ~ 16x10-5 / 9C
04
Small resistance coefficient
Because the inner wall of steel plastic (PSP) composite pressure pipe is a plastic layer, its roughness is lower than that of ordinary metal pipe, the inner wall is smooth, when conveying fluid, the resistance loss is small, and there is no scaling. Under the same pipe diameter and pressure, the water flow is 20 ~ 30% greater than that of galvanized pipe, and larger transmission flow can be obtained. The structure integrates rigidity and flexibility, which can quickly eliminate the pressure impact in the pipeline system and does not produce water hammer noise.
05
Excellent corrosion resistance
Polyethylene (propylene) material is a non-polar material, which can resist the corrosion of various acid, alkali, salt and other solutions. The inner and outer layers of steel plastic (PSP) composite pressure pipe are plastic, the middle is reinforced by argon arc welded steel pipe, and the metal layer is sealed by core layer plastic sealing technology. The pipe and pipe fittings are connected by double hot melting to ensure that the metal layer on the end face of the storage material is not corroded.
06
Stable pressure bearing performance
The bearing strength of steel plastic composite pressure pipe is designed according to the welded steel pipe, and the bearing capacity of the pipe is not affected by the performance change of the plastic layer; The mechanical strength of polyethylene (propylene) pipe is greatly affected by temperature. Within its allowable temperature range, the short-term mechanical strength will be reduced by about 15% for every 10 ° C increase in temperature. Under high temperature, the creep speed will be accelerated and brittle fracture will occur in advance; In the design of pressure bearing strength of steel plastic composite pressure pipe, the pressure bearing effect of plastic layer in the pipe is ignored, and the temperature change will not reduce the pressure bearing capacity of the whole pipe.
07
Hygienic performance and safety
Steel plastic composite pressure pipe is hygienic and non-toxic, and the product meets the standard of gb17219. It can be used in drinking water supply system with high working efficiency.
08
Self tracing
Because the core layer of steel plastic composite pressure pipe is steel, it can be tracked by magnetic metal detector without embedding tracking or protection marks, which can avoid Excavation Damage and provide great convenience for rush repair and maintenance.
09
Good flexibility
The pipe can be bent, so that the adaptability and operation reliability of loading, unloading, transportation and installation are high. The underground installation can effectively bear the sudden impact load caused by settlement, sliding and vehicles. Fixed length single steel plastic composite pressure pipe can be bent in one direction, saving the amount of small angle steering elbow (when bending, the pipe weld shall be placed on the side of the bending arc). The bending radius of steel plastic composite pressure pipe shall be ≥ 5dn
10
Long service life
Plastic products are prone to aging due to heating, light, oxygen and other factors. The steel itself will not age. When the outer plastic of the steel plastic composite pressure pipe is aged, the steel plastic composite pressure pipe is designed under pressure The upper layer is mainly steel layer, supplemented by plastic layer, so it has little impact on the pressure bearing capacity of the pipe, the steel belt will not age, and the inner plastic pipe is not easy to age because it is protected by the steel pipe. Therefore, the service life of steel plastic composite pressure pipe is greater than that of steel pipe, which is equivalent to plastic pipe, and the service life is more than 50 years.
11
Good insulation
Plastic is an insulator. The insulation strength of polyethylene (propylene) reaches 380V / mm. The inner wall of steel plastic composite pressure pipe is a plastic layer structure, which can resist electric breakdown. Therefore, steel plastic composite pressure pipe has good insulation performance and can be used as cable protection pipe.
Connection mode of pipes
The connection of steel plastic (PSP) composite pressure pipe is divided into double hot melt fusion welding connection, socket connection and pressure flange connection.
01
Double hot melt pipe connection technology
The pipe system adopts double hot-melt connection technology. The socket of plastic pipe fittings is matched with the inner and outer surfaces of the pipe, installed and fixed, and then the pipe and pipe fittings are hot-melt bonded through special welding tools, so that the inner and outer layers of the pipe and the pipe fittings are fused into one.
02
Pipe fitting
The use of PSP special injection molding pipe fittings has the advantages of light weight, low cost, long service life, reliable connection, convenient operation and maintenance, good sealing effect and concealed burial. It fundamentally solves the problems of high cost, inconvenient installation and connection, poor sealing effect and corrosion resistance of traditional steel plastic composite pipe fittings. Steel plastic composite pipe and double hot melt pipe fittings and connection technology include: steel plastic composite pressure pipe and double hot melt pipe fittings, special equipment related to connection, hot melt mold, process parameters and other technical contents. Steel plastic composite pressure pipe is formed by rolling galvanized (TIN) steel strip and argon arc butt welding steel pipe as the intermediate layer (Note: ordinary steel strip is used for medium and large diameter steel plastic pressure pipe above DN200); The inner and outer layer is polyethylene (propylene) plastic, which is compounded into a - body pipe by extrusion molding with special hot melt adhesive. The pipe system composed of steel plastic pipe and double hot-melt pipe fittings can be widely used in building water supply engineering, petroleum, chemical industry, pharmacy, food, mining, gas and other fields because of its reliable system, long service life, low comprehensive cost and convenient on-site construction and maintenance.
03
Double hot melt pipe fittings
Steel plastic composite pipe double hot melt pipe fittings and special tools
a) Insert the steel plastic pipe into the double hot-melt pipe fitting, and install and fix the steel plastic pipe (net).
b) The inner and outer plastic layers of steel plastic pipe and double hot-melt pipe fittings are melted into a body by hot-melt mold and special heating method; The hot melting time is 1 ~ 2 minutes, which can be adjusted according to the pipe diameter.
c) The special hot-melt equipment on site is small and light, easy to carry, low power consumption and high energy efficiency ratio.
d) The utility model has the advantages of simple installation, reliable connection and low price.
钢塑复合压力管与同类产品对比
与同类产品对比技术先进性主要有:
对比项目 | 机械强度 | 线性膨胀系数 | 承压性能 |
钢塑复合压力管 | 高 | 小 | 稳定 |
纯塑管 | 低 | 大 | 随温度变化而改变 |
钢衬塑、涂塑管 | 中等 | 中等 | 较稳定 |
钢管 | 等同 | 相仿 | 随腐蚀程度增加而减小 |
对比项目 | 安全性 | 防腐性 | 接头密封性 |
钢塑复合压力管 | 工作压力大 | 高 | 芯层钢管完全与流体隔绝,不窜水 |
纯塑管 | 工作压力小 | 等同. | 不腐蚀 |
钢衬塑、涂塑管 | 随腐蚀程度增加而减小 | 易被腐蚀 | 钢管未与流体完全隔绝、易腐蚀 |
钢管 | 随腐蚀程度增加而减小 | 易被腐蚀 | 易腐蚀 |
对比项目 | 使用寿命 | 卫生性能 | 水力性能 |
钢塑复合压力管 | 50年以上 | 好 | 阻力小 |
纯塑管 | 易受热光氧作用而老化 | 等同 | 等同 |
钢衬塑、涂塑管 | 易被流体腐蚀而降低 | 较好 | 小于PSP管 |
钢管 | 易被流体腐蚀而降低 | 低于前三种 | 低于前三种 |
Service hotline
CONTACT
No. 17, Juhai Second Road, Donggang Development Zone, Quzhou City, Zhejiang Province
Tel:400-1818-212
Fax:86-570-3357888
Email:zjxysj@163.com
FOLLOW
© 2021 Zhejiang lianjing plastic co,.Ltd. 浙ICP备xxxxxxxx号-1 SEO